Industries / Precision Manufacturing
For high mix, high tolerance manufacturers
Capture how your best operators solve faults, before they leave the shift.
On a precision line, the difference between a one hour stoppage and a six hour stoppage is one operator who has seen the problem before. Floorstack captures that operator’s intervention at the moment it happens, indexes it against the asset, and surfaces it the next time the same symptom returns, on the next shift or in another plant.
01
Multimodal capture
Audio, video, and asset context recorded only while an expert is solving a fault.
02
Schichtübergabe ready
The night shift fix is on the morning operator’s screen by the first coffee.
03
Asset hierarchy indexed
By machine, by axis, by tool. The same way your CMMS already structures the plant.
04
Edge capable on the line
Capture runs locally on the line. Review runs centrally on your terms.
Standards and frameworks
- IATF 16949 §7.2 Competence
- VDA 6.3 Prozessaudit
- ISO 9001 §7.1.6 Organizational Knowledge
- TPM, KVP, Kaizen
Workflows
Five workflows we build for
Schichtübergabe
Shift handover with video evidence.
Operators don’t have to write down what they did. The capture is the handover. Searchable by machine and symptom.
Stillstand
Downtime root cause replay.
Every unplanned stop on a CNC, EDM or grinding line becomes a retrievable case the next time the same symptom appears.
Onboarding
Operator training from real prior interventions.
New hires learn from real footage of senior operators solving real faults. Not from a generic SOP PDF.
Rüstwechsel
Changeover knowledge transfer.
SMED gains compound when the setter’s exact sequence, including the small fixes, is captured once and replayed everywhere.
Wartung
Maintenance precedent retrieval.
When an Instandhaltung technician opens a job card, Floorstack surfaces the last three times this equipment showed the same symptom.
“Half my best setters are over fifty five. Their tribal knowledge is the actual machine. We’ve never had a way to keep it.”
Engage
Pilot on one line.
Two to three days on site. Shadowing five to eight expert operators. Full NDA. Safety induction. Zero operational disruption.