Floorstack

Industries / Oil & Gas

For upstream, midstream and downstream operators

Turn every turnaround intervention into permanent plant knowledge.

When a senior reliability engineer fixes a recurring fault on a compressor train at three in the morning, that knowledge usually disappears with the shift. Floorstack captures the intervention, indexes it against the asset hierarchy, and surfaces it the next time the same symptom appears, at the same facility or at any other plant in your fleet.

01

Multimodal capture

First person video, ambient audio and process context. Triggered, not continuous.

02

Asset indexed

Every record indexed against P&ID, equipment tag and functional location.

03

Compliance aligned

Built around API 754, OSHA PSM and IEC 62443 expectations.

04

Zone 1 hardware compatible

Works with IECEx and ATEX certified wearables and intrinsically safe cameras.

Standards and frameworks

  • IEC 62443
  • API 754
  • OSHA PSM 1910.119
  • ATEX and IECEx Zone 1
  • NORSOK S-002
  • HAZOP and LOPA
$47B

in aggregate annual losses through unplanned downtime across Fortune Global 500 oil and gas producers.

Source: Siemens, True Cost of Downtime 2024

Crew change

The crew change is closing.

In oil and gas, an entire generation of senior reliability engineers, control room operators and process safety leads is retiring inside this decade. The window to capture their judgment without asking them to write it down is measured in years, not decades.

Workflows

Five workflows we build for

01 / 05

Turnaround

Turnaround knowledge capture.

Senior engineers retire faster than turnarounds repeat. Capture the procedural knowledge from this TAR so the next one is faster, safer, and shorter.

02 / 05

LOPC

LOPC root cause replay.

When a Loss of Primary Containment event recurs, the relevant precedent, including the engineer’s diagnostic reasoning, is on the radio operator’s screen in seconds, not days.

03 / 05

PSSR

Pre Startup Safety Review precedent.

Surface past PSSR findings on similar equipment so the review team starts with institutional memory, not a blank checklist.

04 / 05

MOC

Management of Change institutional memory.

Link the captured intervention back to the formal MOC record so future audits can replay why a change was made, not just that it was approved.

05 / 05

Shift

Shift handover hot issue carry over.

The night shift operator’s diagnostic video travels into the morning shift’s first cup of coffee, indexed by equipment tag.

“Most of what makes a refinery run smoothly lives in maybe forty heads. Half of them retire in the next five years. We have no system that captures what they actually do.”
Operations Engineer, Northwest European refining major

Engage

Bring an engineer on site.

Two to three days on site. Shadowing five to eight expert operators during live maintenance and turnaround prep. Full NDA. Safety induction. Zero operational disruption.