Industries / Automotive
For OEMs and tier 1 suppliers
Scale your line engineer’s intervention knowledge across every shift, across every plant.
Yokoten is the right idea executed by hand. Floorstack captures the line engineer’s intervention at the station, structures it against the asset hierarchy, and replays it on sister lines, at takt, on the same shift, in any plant in the fleet.
01
Multimodal capture
Andon triggered capture of the engineer’s actual intervention. Not just the time stamped event.
02
Yokoten across plants
What worked in Ingolstadt is retrievable in Győr the same week.
03
Works council aware
Capture design built to meet Betriebsrat expectations from day one.
04
MES and Andon native
Triggers off Andon and asset hierarchy you already have. No greenfield required.
Built for
- Line engineers
- Industrial engineers (IE)
- Schichtleiter
- Werker
- Kaizen teams
Standards and frameworks
- IATF 16949 §7.2.1 + §7.2.3
- VDA 6.3
- ISO 9001 §7.1.6
- Betriebsrats konformes Capture Design
Workflows
Five workflows we build for
Andon
Andon event replay.
Past line stop interventions surface with the next Andon trigger. At the station, on the same screen.
Yokoten
Yokoten across sister plants.
Best practices captured at one plant become retrievable at every other plant. By station, by symptom, by alarm code.
Schichtübergabe
Shift handover with operator side video.
The intervention from minute 19 of the night shift is on the morning Schichtleiter’s tablet at minute zero.
Poka-Yoke
Poka Yoke improvement loop.
How a near miss was caught becomes a retrievable precedent. And the source for the next mistake proofing step.
Rampup
Line rampup and Inbetriebnahme.
New line start up benefits from every fix and adjustment a previous line went through. Without scheduling a shadowing trip.
“We don’t have a Yokoten problem. We have a Yokoten bandwidth problem. The right knowledge exists. We just can’t get it to the right line in time.”
Engage
Pilot on one line. Yokoten in one shift.
Two to three days on site. Shadowing five to eight line engineers and Schichtleiter. Full NDA. Betriebsrat conform capture design.